SMHA Plastic Material ABC Insulation Piercing Connector

SMHA Plastic Material ABC Insulation Piercing Connector

The insulation piercing connectors are applicable for all types of LV-ABC conductors as well as connections in service line system, building electrical system and street lighting system. Insulation piercing connectors can be easily done by tightening the bolts to force the teeth penetrate the insulation of main line and tap line simultaneously. Stripping of insulation is avoided for both lines.

● Main line: Insulated aluminium cable

● Tap line: Insulated aluminium cable or Insulated copper cable

● Body is moulded from tough and weather resistant materials

● Special designed shear head bolt allows efficient installation under controlled shear torque which ensure the contact teeth properly penetrate the conductor without damaging the mechanical strength of the conductor

● Tested for watertightness at the voltage of 6kV for 1min under water

● Safe live-line installation

● Seals and grease are applied to prevent moisture entering the cable and connector which guarantees excellent waterproof and corrosion resistant performance

● End cap is attached to the body. No loose parts could fall to ground during installation 

● Standard: EN 50483-4, NFC 33-020, NFC 33-004  

• Range-taking
• Suitable for XLPE, PE or PVC conductors
• Waterproof
• Captive and flexible end caps
• All components are solid and fixed in place
• Equipped with shear head to ensure a reliable tightening torque
• Operating temperature -55°C to +55°C
• Installation temperature -20°C to +55°C
• Can be installed on energized main if not under load

1. STREET LIGHT CONNECTIONS 

In this application, insulation piercing clamp are generally used to tap the main ABC Cable and connecting it to a service line that powers streetlights or other applications.

2.DISTRIBUTION BOX CHARGING CONNECTION

These insulated piercing connector are used to tap the main ABC Cable Line to charge Low Voltage Distribution Boxes which are further connected to different applications such as residential connections, street lights, etc. SMICO Low Voltage Distribution Boxes can provide up to 9 outgoing connections for each incoming line.

3.JUMPER CONNECTION

These IPC are generally used with the same size of cable on each side to facilitate T-Connections (90° turns) or any other high angle turn.

4.TAP OFF/MULTI-TAP CONNECTION TO HOUSEHOLDS

These insulation piercing connector are used to tap the main ABC Cable and bring power to households. Using the Multiport IPC, a one-tap connection from the mainline can be used to bring connections to multiple households.

How to install SMICO Insulation Piercing Connectors (IPC) for Aerial Bundled Cables

01.What is a mechanical cable lug?

A mechanical lug is a heavy-duty electrical connector that uses screws or bolts to secure a conductor, rather than requiring specialized crimping tools. They are designed for easy installation in the field and are often used for larger cables in electrical and construction applications.

02.Is the clamp easy to install in the field?

Yes, the clamp is designed for easy installation, which can save time and reduce the need for specialized tools or extensive training.

03.Can the clamp accommodate different cable sizes?

Yes, it is designed to accommodate cable sizes ranging from 15 to 95mm², offering versatility for various cable specifications.

04.What materials are used in the construction of the High Electric Power ABC Accessories Tension Clamp?

The clamp is made from high-quality materials such as PA66 (a type of nylon) and aluminum alloy, which provide a combination of strength, durability, and resistance to weather and aging.

05.How to select cable lug size?

Selecting the correct lug size depends entirely on matching its rated conductor range to the precise cross-sectional area of the copper cable.

06.How does a mechanical lug work?

Lugs are crimped or bolted to the end of a wire, creating a secure connection to a terminal or bus bar. They often feature a mechanical set screw or compression mechanism for a reliable and durable attachment. Splices are connectors designed to join two or more wires together, ensuring electrical continuity.

07.Are SMICO Dead End Clamps reusable?

No. They are designed for single use to ensure consistent clamping force, insulation protection, and long-term reliability under mechanical and environmental stress.

08.What are the key features of SMICO Dead End Clamps?

• Corrosion-resistant aluminum alloy body

• Pre-assembled, ready-to-install design

• Operating temperature range: -20°C to 90°C

• Applicable Conductor Cross-Section: 16 mm² – 150 mm²

09.Do SMICO Dead End Clamps come with third-party test reports?

Yes. All SMICO Dead End Clamps are supported by independent third-party test reports, verifying compliance with relevant performance, safety, and durability standards.

10. What standards do SMICO Dead End Clamps comply with?

SMICO Dead End Clamps are manufactured in compliance with the international standard NFC33-042,EN50483-3, ensuring safety and operational performance.