Production Steps For Custom Cable Terminals

After determining the customer's customization requirements for the cable lugs, the technical team drafted engineering drawings based on specific electrical parameters, installation layout, and geometric dimension requirements. The engineering drawings not only indicate geometric dimensions, but also include parameters such as the number of poles, spacing, and material specifications of wire lugs, providing a technical basis for subsequent development and manufacturing.

After design confirmation, the sample development stage begins. Engineers create samples based on the design data for electrical lugs for mechanical assembly verification, electrical performance testing, and type approval. This step typically includes material performance verification and structural compatibility testing.

After sample approval, the production preparation process for terminal lugs commences, involving mold configuration and production line setup. Professional manufacturers often employ parametric mold bases and modular mold designs, enabling different specifications of copper lugs to be compatible with the same production framework.

In the mass production stage, a continuous manufacturing process is executed using automated assembly equipment, including plastic housing injection molding, metal part forming and assembly, and automated pressing. The entire production process is supported by process monitoring and raw material batch tracking.