How Electronic Insulation Piercing Connectors Deliver High Performance In Compact, Space-constrained Designs!

In the fields of industrial equipment, consumer electronics or aerospace, space constraints often become the core challenge of electronic cable ipc connector design. How to achieve high reliability, high-density wiring and easy maintainability in a limited space requires comprehensive optimization from the five dimensions described below.

1. Miniaturization and high-density design

Challenge: When space is limited, it is necessary to balance the size and performance of electrical piercing connector.

Solution:

Choose a micro package: such as 0.8mm pitch board-to-board insulation connector or 0.5mm pitch wire-to-board insulation piercing, which is more than 40% smaller than the traditional 1.27mm pitch product.

Stacked design: By vertically stacking multiple signal layers (such as double-layer or triple-layer stacking), the number of pins is increased under the same plane area.

Case: The 0.4mm pitch insulation piercing clamp is used inside the smartphone, integrating 80 pins in a 10mm×5mm space, supporting high-definition cameras and high-speed data transmission.

2. Customized layout and compact structure

Challenge: The standard ipc cable connector cannot meet the requirements of special-shaped spaces.

Solution:

Special-shaped housing design: Use L-shaped, Z-shaped or curved housing to fit the irregular space inside the device.

Embedded installation: embed ipc insulation piercing connector directly into the PCB or housing to reduce the space occupied.

Case: The drone flight control board uses the right-angle piercing cable connector, which saves lateral space through the 90° bending design and adapts to the compact fuselage structure.