Customized Electrical Performance Cable Terminal Design

The electrical performance customization process for electrical lugs involves multiple steps. The design phase focuses on evaluating the conductive path and optimizing the contact geometry to adapt to current-carrying requirements and environmental conditions. In the materials phase, suitable metals and insulating materials are selected for different temperature levels and environmental stresses, balancing conductivity and mechanical properties. Finally, the manufacturing process involves a series of electrical tests and verifications to ensure that terminal lugs meets the set parameter specifications.

Customization does not mean designing a mold from scratch, but rather achieving various specification variations through parametric design to adapt to different wiring layouts and load conditions. Modern digital design tools and automated production methods provide technical support for this process, enabling customized copper lugs to meet the stringent requirements of complex electrical systems.